Fertilizer Plant 4000L/H Single Stage Reverse Osmosis System
- 4000L Single Stage Reverse Osmosis System is a high flow rate water treatment system go to enhance water quality and deep purification. It adopts modular design, with water production capacity up to 4000L/H and desalination rate ≥97%. The system integrates multi-stage pre-treatment (quartz sand+activated carbon+water softener+precision filtration) and intelligent control system (PLC+touch screen), which can monitor the operation status in real time.
- The system is equipped with high-efficiency high-pressure pumps and customizable membrane elements (low-pressure/anti-pollution membranes), and the working pressure is 0.4 -1.6 MPa. It is suitable for use in the production of a variety of chemical fertilizers, and has the characteristics of stable operation, easy maintenance, and flexible expansion.
- Please note! Water source analysis optimization requirements are given out to ensure long-term reliable operation.
1. Core Advantage
- Large flow rate continuous water production capacity: the system produces up to 4000 liters of water per hour, which can continuously support medium-sized production lines or multiple water points to run at the same time.
- Structural modularization design: the system structure adopts a modular layout of zones, which is convenient for maintenance, replacement of membrane modules and subsequent expansion.
- High integration of pretreatment system: Combined with multi-stage pretreatment (quartz sand filtration, activated carbon adsorption, water softener and precision filtration) to reduce the load of raw water on the reverse osmosis membrane.
- Intelligent operation and maintenance: built-in operation parameter monitoring, alarm system, water quality online testing and other functions, real-time controllable system operation status.
- Flexible selection of reverse osmosis membrane: different types of membrane elements (such as low-pressure membrane, anti-pollution membrane) are selected according to the characteristics of raw water and water requirements to ensure long-term stable operation of the system.
2. Technical parameters (reference configuration)
Designed water yield: 4000L/h ±5%
Desalination rate: ≥97%
Working pressure range: 1.0~1.6MPa (according to the membrane type)
Power supply requirements: optional
Control system: PLC+touch screen (can be customized)
3. System Composition
| Processing Capacity | 4000 liters/hour |
| Primary pre-treatment | Quartz sand filter, which is used for the removal of large particles of impurities such as suspended solids and silt in the raw water. |
| Secondary pre-treatment | Activated carbon filter can effectively adsorb odor, organic matter, residual chlorine and so on. |
| Three-stage pre-treatment | Water softener or dosing device to soften the water |
| Four-stage pre-treatment | 5μm cartridge filter to further intercept fine particles, to protect the reverse osmosis membrane is not blocked. |
| High pressure booster pump | Stainless steel multi-stage centrifugal pump to ensure stable system pressure. |
| Reverse osmosis host | Membrane shell, membrane elements, pressure piping constitutes the core unit to realize the depth of water purification. |
| Electric control cabinet and instrumentation system | Flow meters, pressure gauges, conductivity meters, low pressure protection, automatic flushing control. |
| Pure Water Collection System | Equipped with aseptic storage tanks to store purified water |
4. Application Environment and Precautions
It is suitable for city tap water, well water, surface water and other water sources after pre-treatment. The system should be placed in a ventilated environment without strong vibration and corrosive gas. It is recommended to choose the membrane type and optimize the process with the raw water analysis report to ensure the economy and reliability of long-term operation.
