Shandong Tonglida Heavy Industry Machinery Co., Ltd.
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The condensate water recovery device is a versatile system that can be operated using either steam or electricity depending on user preferences and specifications. The system processes and recovers condensate water that can either be directed back into the boiler or a user-specified outlet. It is composed of several key components that include a special pump for condensate water recovery, a motor, a storage tank, a cavitation elimination device, a liquid level sensor, a magnetic flip liquid level gauge, a pressure gauge, a filter, a pressure regulating valve, a blowdown valve, and an automated control panel.
The process of condensate water recovery begins when steam condensate water enters the storage tank via a steam trap where the water and steam are separated. The liquid level sensor in the tank detects high-level signals, initiating the condensate water recovery pump that transfers the high-temperature condensate water and secondary steam to the water tank or user-specified location, after passing through the cavitation elimination device and filter.
The condensate water recovery pump automatically shuts off when the liquid level sensor detects a low-level signal. Additionally, the system operates in fully automatic control mode, with dual pumps working in backup mode and switching between them automatically. Simple power activation is all that is needed for the device to operate optimally.
| Model number | Recovery volume | Tank diameter | Equipment dimensions | Weight |
| TLD-1T/H-A | 1T/H | 450 | 1300*500*1600 | 360kg |
| TLD-2T/H-A | 2T/H | 500 | 1600*700*1600 | 550kg |
| TLD-4T/H-A | 4T/H | 550 | 1500*600*1700 | 750kg |
| TLD-6T/H-A | 6T/H | 600 | 1750*800*1700 | 880kg |
| TLD-8T/H-A | 8T/H | 800 | 1800*900*2100 | 900kg |
| TLD-10T/H-A | 10T/H | 1000 | 1900*1100*2200 | 980kg |
| TLD-2T/H-B | 2T/H | 350 | 2300*500*1900 | 450kg |
| TLD-4T/H-B | 4T/H | 450 | 2700*1100*2000 | 800kg |
| TLD-6T/H-B | 6T/H | 550 | 2900*1200*2000 | 880kg |
| TLD-8T/H-B | 8T/H | 800 | 3200*1300*2100 | 1000kg |
Our products are designed with anti-cavitation technology to ensure smooth operation and prevent damage to the equipment. In addition, our products are energy-saving which means that they consume less power and reduce your overall energy costs.
We take pride in being an environmentally friendly company and have designed our products to be environmentally sustainable. Our products have considerations for their environmental impact throughout their lifecycle and are designed to reduce pollution and waste.
To summarize, our products are equipped with anti-cavitation technology, are energy-saving, and environmentally friendly. We are committed to providing our customers with high-quality products that not only meet their needs but also contribute to the preservation of the environment.
Anti-Cavitation
The product is equipped with an innovative cavitation elimination device to prevent pump cavitation, thus making it possible for the condensate water recovery system to operate effectively under high temperature and sealed conditions.
Energy Saving and Environmentally Friendly
The product fully recovers and utilizes condensate water, which leads to increased boiler feed water temperature, improved boiler efficiency, and approximately 20% of fuel savings. Besides, it saves water by roughly 20-80%, which reduces the investment and operating costs of water treatment. The equipment also mitigates environmental pollution by minimizing thermal pollution, noise pollution, and emissions of pollutants such as smoke, dust, SO2, and NOx from secondary steam.
High Automation
The product is equipped with automatic control of pump operation, automatic switching between dual pumps, and automatic alarms to ensure that the system operates automatically in a closed-loop fashion.
Compact Size
The product's compact and integrated design occupies less space and is easy to transport, install, and use. The equipment's design reduces civil construction investment costs.
Simple Structure
The product integrates flash tanks, rapid condensate water discharge devices, pressure balance devices, liquid level sensors, purifiers, cavitation elimination devices, and water storage tanks. The pressure of the balance device in the water storage tank is typically below 0.1MPa. The system can accomplish a variety of intelligent program controls, such as automatic opening/closing, automatic alarms, automatic pressure regulation, and automatic switching of condensate water pumps. The equipment has excellent overall integrity and is easy to install and maintain.
Flexible Installation
The product can be installed at the beginning of the return water pipeline or in line with the layout of steam-using equipment. It is also possible to install the equipment underground, offering a flexible installation option to users.
The closed-loop condensate water recovery system is a widely used technology in various industrial enterprises. It is specifically designed for steam heating systems, which are commonly found in papermaking, chemical, petroleum, printing and dyeing, textile, brewing, and rubber industries. This technology is highly effective in recovering and reusing the condensate water generated in these systems, which helps to reduce water consumption and energy costs.
In addition to industrial applications, this system can also be used in civil buildings such as hotels and hospitals. The technology provides a convenient and effective way to convert the condensate water generated by indirect heat exchange systems into closed-loop recovery. This makes it a highly desirable alternative to conventional open condensate water tanks.
The closed-loop condensate water recovery system can be integrated into the existing steam heating system of these industries, without requiring any significant modifications. It is a cost-effective solution that not only saves water but also improves the overall efficiency of the system.
The technology operates on the principle of recovering the hot condensate water and returning it back to the steam heating system. This eliminates the need for constantly supplying new water to the system, thus saving water and energy costs.
Overall, the closed-loop condensate water recovery system is a highly effective and efficient technology that is widely used in various industries. Its ability to recover and reuse condensate water makes it a valuable resource-saving solution that is also environmentally friendly.